​1. Get Prepared

Before starting your repair, make sure you have everything on hand. Being organised saves time and ensures the process goes smoothly.

Tools you’ll need to ensure you get the best out of your timber repair

• Router or chisel (to remove decayed timber)

• Sandpaper (medium to fine grit)

• Electronic moisture meter

• Mixing board or surface

• Spatula or application knife

• Protective gloves and safety glasses

• Hot-air blower (optional, for drying timber if required)

 

Evermend products you’ll need:

• Evermend Stabiliser (to strengthen fibres and improve bonding)

• Evermend Resin (choose One Hour Cure, Four Hour Cure, Cartridge, or Self-Mix Pots depending on repair size and job type)

• Primer and paint (for finishing after curing)

 

Having the right kit ready means you’ll avoid interruptions and achieve a more seamless, professional repair.​

 

2. Prepare the Timber Surface Thoroughly
The most important step in any epoxy repair is preparation.

• Remove all decay: Use a mechanical router, chisel, or scraper to take out any soft or rotten timber.

• Sand the area: Smooth out loose fibres and ensure a clean bonding surface.

• Check moisture levels: Epoxy bonds best when timber moisture content is below 18%. If needed, use a hot-air blower to carefully dry the area.

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3. Prioritise Safety at Every Stage
Epoxy resins are highly effective, but they must be handled with care.

• Wear gloves when handling Evermend products to protect your skin.

• If resin comes into contact with skin, wash thoroughly with soap and water immediately.

• Always work in a well-ventilated area to minimize exposure to fumes.

By keeping safety front of mind, you’ll ensure your repair process is both effective and safe.​

 

4. Use Evermend Stabiliser for Maximum Bond
For best results, always pre-treat the repair area with Evermend Stabiliser. This product penetrates deep into the fibres of the wood, strengthening the surface and ensuring the epoxy bonds effectively. Allow at least 20 minutes for the stabiliser to soak in then remove any excess with absorbant paper.

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5. Mix Epoxy Accurately and Consistently
Whether you’re using Evermend’s cartridges or our innovative self-mix pots, accurate mixing is key.

• Cartridges: Dispense equal amounts of resin and hardener, then mix until the colour is uniform.

• Self-mix pots: Follow the ratio instructions, folding the materials until silky smooth with no streaks.

 

6. Apply in Layers for Large Repairs
For deeper fills or splicing jobs, don’t overload the repair with one big application. Instead:

• Apply epoxy in thin layers, pressing firmly to avoid air pockets.

• Use a bed of resin under splices to ensure a strong bond.

• Smooth the surface gradually, shaping as you go.​

 

7. Allow Full Curing Before Finishing to ensure you get the best out of your epoxy timber repair
Each Evermend product has its own curing time (for example, One Hour Cure for quick fixes and Four Hour Cure for larger repairs). Always check the data sheet and give the resin enough time to fully harden before moving on.

 

Once cured, your repair can be:

• Sanded to a smooth finish

• Drilled or screwed as you would timber

• Painted or primed to blend seamlessly with surrounding timber​

 

8. Choose the Right Evermend Product for the Job

• One Hour Cure: Perfect for quick surface repairs or same-day fixes.

• Four Hour Cure: Ideal for larger, deeper repairs, including vertical and overhead applications.

• Cartridges: Great for precision and professional use.

• Self-Mix Pots: A first in Australia, offering flexibility and control without a dispensing gun.

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9. Think Long-Term
Using Evermend isn’t just about fixing timber today — it’s about preserving timber for the future. Choosing repair over replacement saves money, reduces landfill, and keeps the integrity of original structures intact, making it especially valuable in heritage restoration.

 

Final Thoughts
Getting the best out of your epoxy timber repair with Evermend comes down to preparation, accurate mixing, safety, and choosing the right product for the job. With proper technique, you’ll achieve repairs that are not only durable but also indistinguishable from the original timber. Evermend is here to give you the confidence and tools to restore timber the right way — strong, safe, sustainable, and long-lasting.